Material Handling.
Production Management á la Carte.
To Feed Components into the Process is a Key Factor.
Important factors in material handling are:
The atmosphere – so that your valuable components are optimally protected.
The ejector – to remove the unhoused components from the wafer.
The tape feeder – to process classic taped SMD components directly from the reel.
The transport system – the fully automatic supply and removal of substrates.
The magazine lift – a huge stock of different components can be stored with the magazine lift.
It's all about the right atmosphere.
A cleanroom is always a clean solution.
And two are more than one
SAFE, ANTISTATIC, COST-OPTIMIZED.
High-quality products also need to be processed in a high-quality atmosphere – which is why our machines are usually located in expensive cleanrooms. As an ingenious alternative to a fully-fledged cleanroom, we offer a Fan Filter Unit with HEPA-H14 filter for the fab1, which transforms the interior of the machine into its own local cleanroom. The optional ionizer also ensures charge-free surfaces throughout the process area. This makes it possible to produce high-quality particle-free products even in standard laboratories and gray rooms.
AS A WORK AND STORAGE ROOM.
What’s good for the workroom can’t hurt for the storage room. Together with our efficient material management system, the machine’s work area can also be used to store the required components for several different products. Even then, our filter system ensures that your expensive components always feel comfortable.
The Die Ejector.
The Direct Die-Release from a Wafer.
Simply accomplished.
NO EXPENDITURE OF TIME.
The die-ejector mechanism is designed to directly remove naked microchips deposited on a frame stringed on adhesive film. Processed and readily cut components can so serve as direct source which makes further time- and money consuming procedures irrelevant.
EXTENSIVE SUPPORT AND CONSULTING BY AMADYNE.
The die-ejector uses vacuum to remove the dies from the film. Moreover, needles form a part of this process. Needles either pierce the film or deform it in a way that it gives leave to the component (non-piercing) usually fixed more strongly on the strap material. The configuration of number of needles, vacuum surface and total arrangement must be adjusted very accurately as to the optimal assembly of the component. AMADYNE offers great support and consulting services here.
The Tapefeeder.
The Tapefeeder Process.
Releasing shrouds and Dies in a Pulsing Procedure.
FROM THE REEL INTO THE PRODUCTION. IN NO TIME.
Classical SMD components come as belted items on reels. The tapefeeder’s role is to remove chips from the belt and load just one component in each clock cycle into the process. This process must – like all other processes of this sort – function in a most accurate way.
SIMULTANEOUS SETUP WITH UPTO 36 REELS.
AMADYNE automation systems support a simultaneous setup with upto 12 triple-track tapefeeders which equals 36 reels with SIEMENS-protocol (e.g. Siemens or Hover Daves). The reel docking is external.
The (Wafer-) Magazine Lift.
Our Magazine lift: What a Solution!
And it is fast. Realized by a clever external loading mechanism.
MULTICHIP: SHOULD THERE BE NOT ENOUGH SPACE …
For multichip products (consisting of several diverse components – i.e. more than 50) the machine’s space is often not sufficient.
Then the magazine lift can store several trays equipped with wafers, gelpacks and Waffle Packs externally. Time and money can be saved by this solution. With the loading process thus being much faster (in the range of seconds) our customers take great advantage.
… THIS IS NOT A PROBLEM. THE MAGAZINE LIFT CAN SOLVE IT EASILY.
In total 25 trays can be loaded. Each tray can hold upto 16 2” waffle packs or one wafer upto 8”. The whole process runs as smoothly as to fully satisfy customers who must be sure that even components down to a size of 200µm edge length stay unmoved in their waffle packs.
The Transport System.
Systemized Component Loading and Unloading.
A complex job elegantly solved.
LINE-CHAINS, BUFFERED CHAINS, INPUT AND OUTPUT LIFTS.
The automatic transport system is responsible for loading and unloading of the substrates. It can operate line-chains, buffered chains, input and output lifts.
SELECTABLE TRANSPORT DIRECTION. AND MORE.
The Automatic AMADYNE-transport system enables the handling of substrates and boats up to a length of 550 mm. It also enables a breadth between 20 mm and 30 mm. The transport direction is selectable, so is the operation with a one-side connected loader / unloader. The chaining is normally realized by a standardized SIEMENS interface.